Raised Boss for Staple Guide

ABSTRACT

A surgical stapling device including a handle assembly, a body portion, and a head portion is disclosed. The handle assembly includes a firing trigger. The body portion extends distally from the handle assembly. The head portion includes an anvil assembly and a shell assembly. The anvil assembly is movable in relation to the shell assembly between spaced and approximated positions. The shell assembly includes a pusher and an inner guide portion. The pusher includes at least one slot therein and is movable in relation to the anvil assembly between retracted and extended positions. The inner guide portion is disposed adjacent at least a portion of the pusher and includes a raised boss extending therefrom. The raised boss is configured to shroud the slot in the pusher when the pusher is in the retracted position.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims benefit of U.S. Provisional Application Ser. No.61/019,883 filed Jan. 9, 2008, the disclosures of which are herebyincorporated by reference herein, in their entirety.

BACKGROUND

1. Technical Field

The present disclosure relates generally to a surgical stapling devicefor applying surgical staples to body tissue. More particularly, thepresent disclosure relates to a surgical stapling device suitable forperforming circular anastomosis and/or treatment to internal walls ofhollow tissue organs.

2. Background of Related Art

Anastomosis is the surgical joining of separate hollow organ sections.Typically, an anastomosis procedure follows surgery in which a diseasedor defective section of hollow tissue is removed and the remaining endsections are to be joined. Depending on the desired anastomosisprocedure, the end sections may be joined by either circular, end-to-endor side-to-side organ reconstruction methods.

In a circular anastomosis procedure, the two ends of the organ sectionsare joined by means of a stapling instrument which drives a circulararray of staples through the end section of each organ section andsimultaneously cores any tissue interior of the driven circular array ofstaples to free the tubular passage. Examples of instruments forperforming circular anastomosis of hollow organs are described in U.S.Pat. Nos. 6,053,390, 5,588,579, 5,119,983, 5,005,749, 4,646,745,4,576,167, and 4,473,077, each of which is incorporated herein in itsentirety by reference. Typically, these instruments include an elongatedshaft having a handle portion at a proximal end to actuate theinstrument and a staple holding component disposed at a distal end. Ananvil assembly including an anvil rod with attached anvil head ismounted to the distal end of the instrument adjacent the staple holdingcomponent. Opposed end portions of tissue of the hollow organ(s) to bestapled are clamped between the anvil head and the staple holdingcomponent. The clamped tissue is stapled by driving one or more staplesfrom the staple holding component so that the ends of the staples passthrough the tissue and are deformed by the anvil head. An annular knifeis concurrently advanced to core tissue with the hollow organ to free atubular passage within the organ.

Besides anastomosis of hollow organs, surgical stapling devices forperforming circular anastomosis have been used to treat internalhemorrhoids in the rectum. Typically, during use of a circular staplingdevice for hemorrhoid treatment, the anvil head and the staple holdingcomponent of the surgical stapling device are inserted through the anusand into the rectum with the anvil head and the staple holding componentin an open or unapproximated position. Thereafter, a pursestring sutureis used to pull the internal hemorrhoidal tissue towards the anvil rod.Next, the anvil head and the staple holding component are approximatedto clamp the hemorrhoid tissue between the anvil head and the stapleholding component. The stapling device is fired to remove thehemorrhoidal tissue and staple the cut tissue.

In current instruments, the surgical stapling device includes a shellassembly with supports ribs configured to provide support to the outerwall of the shell assembly. A mating staple pusher includes slotstherein configured to align with the support ribs of the shell assembly.When the instrument is fired, the slots in the pusher may become exposedand tissue can extrude into the slots. This extruded tissue may becometrapped between the shell assembly and the pusher when the pusher isretracted and form so-called “tissue donuts.” These tissue donuts arenot desirable because the tissue may become jammed between the shell andknife, which may make utilizing the instrument more difficult for theuser.

Accordingly, it would be desirable to provide a surgical stapling devicewhich reduces the likelihood of formation of tissue donuts.

SUMMARY

The present disclosure relates to a surgical stapling device including ahandle assembly, a body portion, and a head portion. The handle assemblyincludes a firing trigger. The body portion extends distally from thehandle assembly. The head portion includes an anvil assembly and a shellassembly. The anvil assembly is movable in relation to the shellassembly between spaced and approximated positions. The shell assemblyincludes a pusher and an inner guide portion. The pusher includes atleast one slot therein and is movable in relation to the anvil assemblybetween retracted and extended positions. The inner guide portion isdisposed adjacent at least a portion of the pusher and includes a raisedboss extending therefrom. The raised boss is configured to shroud theslot in the pusher when the pusher is in the retracted position.

In various embodiments of the present disclosure, a distal end of theraised boss is substantially aligned with a distal end of the pusherwhen the pusher is in the retracted position. Further, in an embodiment,the raised boss is integrally formed with the inner guide portion.Additionally, embodiments disclose a tapered portion disposed on atleast one of the inner guide portion and the raised boss.

DESCRIPTION OF THE DRAWINGS

Various embodiment of the presently disclosed surgical stapling deviceare disclosed herein with reference to the drawings, wherein:

FIG. 1 is a top side perspective view from the proximal end of thepresently disclosed surgical stapling device in the unapproximatedposition;

FIG. 2 is a top side perspective view from the distal end of thesurgical stapling device shown in FIG. 1;

FIG. 3 is a side perspective exploded view of the handle assembly of thesurgical stapling device shown in FIG. 1;

FIG. 3A is a top perspective view of the indicator of the handleassembly shown in FIG. 3;

FIG. 4 is a side perspective view from the top of the handle assembly ofthe surgical stapling device shown in FIG. 1 with a handle sectionremoved;

FIG. 5 is a side perspective view from the bottom of the handle assemblyof the surgical stapling device shown in FIG. 4;

FIG. 6 is a side perspective exploded view of the central body portionand distal head portion of the surgical stapling device shown in FIG. 1;

FIG. 7 is an enlarged side perspective of the anvil retainer and bandportions of the central body portion shown in FIG. 6;

FIG. 8 is a side perspective view of the screw and screw stop of theapproximation mechanism of the handle assembly shown in FIG. 5;

FIG. 9 is an enlarged view of the indicated area of detail shown in FIG.3;

FIG. 9A is a side perspective view from the top of the abutment memberof the handle assembly shown in FIG. 3;

FIG. 10 is a side perspective exploded view from the proximal end of theanvil assembly of the surgical stapling device shown in FIG. 1;

FIG. 11 is a side perspective view of the retaining clip of the anvilassembly shown in FIG. 10;

FIG. 12 is a side perspective view of the distal end of the center rodof the anvil assembly shown in FIG. 10 with a removable trocar fastenedthereto;

FIG. 13 is a side perspective view of the center rod and removabletrocar shown in FIG. 11 separated one from the other;

FIG. 14 is a side perspective view from the proximal end of the anvilassembly shown in FIG. 10 with the removable trocar attached thereto;

FIG. 15 is a side perspective view from the distal end of the anvilassembly shown in FIG. 14;

FIG. 16 is a side cross-sectional view taken through the retaining clipof the anvil assembly and removable trocar of the anvil assembly shownin FIG. 15;

FIG. 17 is an enlarged view of the indicated area of detail shown inFIG. 16;

FIG. 18 is a side cross-sectional view taken through the pivot member ofthe anvil head assembly of the anvil assembly shown in FIG. 15;

FIG. 19 is a side perspective view from the proximal end of the anvilassembly shown in FIG. 18 with the removable trocar removed;

FIG. 20 is a perspective, partial cutaway view from the distal end ofthe anvil assembly shown in FIG. 19, with the anvil head removed;

FIG. 21 is a side cross-sectional partial cutaway view of the distalportion of the anvil assembly shown in FIG. 19, with the anvil head inphantom;

FIG. 22 is a side perspective view from the bottom of the screw stop ofthe handle assembly shown in FIG. 3;

FIG. 23 is a bottom perspective view from the proximal end of the screwstop shown in FIG. 22;

FIG. 24 is a top perspective view of the cam adjustment member of thehandle assembly shown in FIG. 3;

FIG. 25 is a side view of the screw and screw stop of the handleassembly shown in FIG. 3 with the set screw and the cam adjustmentmember removed;

FIG. 26 is a side view of the screw and screw stop shown in FIG. 25 withthe set screw and cam adjustment member attached thereto;

FIG. 27 is a side view of the screw and screw stop shown in FIG. 26 withthe cam adjustment screw adjusted to increase the tissue gap;

FIG. 28 is a side view of the screw and screw stop shown in FIG. 26 withthe cam adjustment screw adjusted to decrease the tissue gap;

FIG. 29 is a top perspective view from the proximal end of the slidemember of the indicator mechanism of the handle assembly shown in FIG.3;

FIG. 30 is a bottom perspective view of the lockout member of the firelockout mechanism of the handle assembly shown in FIG. 3;

FIG. 31 is a side cross-sectional view of the surgical stapling deviceshown in FIG. 1 with the anvil assembly removed;

FIG. 32 is a side enlarged view of the handle assembly of the surgicalstapling device shown in FIG. 31 with the handle sections removed;

FIG. 33 is an enlarged view of the indicated area of detail shown inFIG. 31;

FIG. 34 is an enlarged, cross-sectional view of the shell assembly inthe indicated area of detail shown in FIG. 31;

FIG. 34A is an enlarged, cross-sectional view of the shell assembly inthe indicated area of detail shown in FIG. 31, according to anembodiment of the present disclosure;

FIG. 34B is a perspective view of a portion of the shell assembly ofFIG. 34;

FIG. 34C is a perspective view of a portion of the shell assembly ofFIG. 34A;

FIG. 35 is a perspective view from the front of the distal end of thesurgical stapling device shown in FIG. 31 with the anvil assemblyremoved;

FIG. 36 is a perspective view from the front of the distal end of thesurgical stapling device shown in FIG. 35 with an anvil assemblyattached thereto;

FIG. 37 is a side cross-sectional view of the distal end of the surgicalstapling device shown in FIG. 36;

FIG. 38 is a side cross-sectional view of the surgical stapling deviceshown in FIG. 31 with the anvil assembly attached thereto;

FIG. 39 is a cross-sectional view taken along section lines 39-39 ofFIG. 38;

FIG. 40 is a cross-sectional view taken along section lines 40-40 ofFIG. 38;

FIG. 41 is a cross-sectional view taken along section lines 41-41 ofFIG. 38;

FIG. 42 is a cross-sectional view taken along section lines 42-42 ofFIG. 38;

FIG. 43 is a cross-sectional view taken along section lines 43-43 ofFIG. 38;

FIG. 44 is a cross-sectional view taken along section lines 44-44 ofFIG. 38;

FIG. 45 is a side perspective view of the surgical stapling device shownin FIG. 38 with the anvil assembly in an approximated position;

FIG. 46 is a side cross-sectional view of the distal end of the surgicalstapling device shown in FIG. 45;

FIG. 47 is a side enlarged view of the handle assembly of the surgicalstapling device shown in FIG. 45 with a handle section removed;

FIG. 48 is a side cross-sectional view of the handle assembly of thesurgical stapling device shown in FIG. 45;

FIG. 49 is a top horizontal cross-sectional view of a portion of thehandle assembly of the surgical stapling device shown in FIG. 45;

FIG. 50 is a side view of a portion of the handle assembly of thesurgical stapler shown in FIG. 45 with the handle sections removed;

FIG. 51 is a side cross-sectional view of a portion of the handleassembly of the surgical stapling device shown in FIG. 45 after thefiring trigger has been actuated;

FIG. 52 is a side cross-sectional view of the distal end of the surgicalstapling device shown in FIG. 45 after the firing trigger has beenactuated;

FIG. 53 is a side view of the handle assembly shown in FIG. 51 with thehandle sections removed;

FIG. 54 is an enlarged view of the firing link extension engaging theabutment member of the tactile indicator mechanism of the handleassembly shown in FIG. 53;

FIG. 55 is a side cross-sectional view of the distal portion of theanvil assembly of the surgical stapling device shown in FIG. 52;

FIG. 56 is a side cross-sectional view of the distal portion of theanvil assembly shown in FIG. 55 with a portion of the anvil headassembly in phantom;

FIG. 57 is a side view of the surgical stapling device shown in FIG. 45after the anvil assembly and cartridge assembly have been unapproximateda distance sufficient to permit the anvil head assembly to pivot on theanvil center rod;

FIG. 58 is an enlarged view of the abutment member of the tactileindicator mechanism of the handle assembly shown in FIG. 53 (duringunapproximation of the anvil and cartridge assemblies) with the wing ofthe screw stop, shown in phantom, in engagement with the abutmentmember;

FIG. 59 is a side cross-sectional view of the anvil assembly shown inFIG. 56 as the anvil head assembly begins to tilt;

FIG. 60 is a side cross-sectional view of the anvil assembly shown inFIG. 59 with the anvil assembly tilted;

FIG. 61 is a side view of the surgical stapling device shown in FIG. 45with the anvil head assembly unapproximated and tilted.

FIG. 62 is a side cross-sectional view of another embodiment of thepresently disclosed surgical stapling device with the anvil assemblyremoved from the anvil retainer;

FIG. 63 is a side cross-sectional view of the surgical stapling deviceshown in FIG. 62 with the anvil assembly attached to the anvil retainerin the open position;

FIG. 64 is a side cross-sectional view of the anvil assembly of thesurgical stapling device shown in FIG. 63;

FIG. 65 is a side cross-sectional view of the surgical stapling deviceshown in FIG. 63 with the anvil assembly in the approximated position;

FIG. 66 is a side perspective view from the proximal end of the retainerextension of the surgical stapling device shown in FIG. 65;

FIG. 67 is a side view of the retainer extension shown in FIG. 66;

FIG. 68 is a top cross-sectional view of the retainer extension shown inFIG. 67;

FIG. 69 is a top view of the anvil retainer of the surgical staplingdevice shown in FIG. 65;

FIG. 70 is a side view of the anvil retainer shown in FIG. 69;

FIG. 71 is an enlarged view of the indicated area of detail shown inFIG. 70;

FIG. 72 is a side view of the outer housing portion of the shellassembly of the surgical stapling device shown in FIG. 65;

FIG. 73 is a top view of the outer housing portion of the shell assemblyshown in FIG. 72;

FIG. 74 is a cross-sectional view taken along section lines 74-74 ofFIG. 72;

FIG. 75 is a cross-sectional view taken along section lines 75-75 ofFIG. 73;

FIG. 76 is a side view of the inner guide portion of the shell assemblyof the surgical stapling device shown in FIG. 65;

FIG. 77 is a top view of the inner guide portion of the shell assemblyshown in FIG. 76;

FIG. 78 is a side cross-sectional view of the inner guide portion of theshell assembly shown in FIG. 77;

FIG. 79 is a top cross-sectional view of the inner guide portion of theshell assembly shown in FIG. 77;

FIG. 80 is a side view of the pusher of the surgical stapling deviceshown in FIG. 65;

FIG. 81 is a top view of the pusher shown in FIG. 80;

FIG. 82 is a side cross-sectional view of the pusher shown in FIG. 81;

FIG. 83 is a top cross-sectional view of the pusher shown in FIG. 82;

FIG. 84 is a side cross-sectional view of the anvil assembly of thesurgical stapling device shown in FIG. 65;

FIG. 85 is a top cross-sectional view of the anvil assembly of thesurgical stapling device shown in FIG. 84;

FIG. 86 is a top view of the anvil center rod of the anvil assemblyshown in FIG. 85;

FIG. 87 is a side view of the anvil center rod of the anvil assemblyshown in FIG. 85;

FIG. 88 is a side cross-sectional view of the anvil head of the anvilassembly shown in FIG. 85;

FIG. 89 is a side view of the anvil head shown in FIG. 88;

FIG. 90 is a side cross-sectional view of the anvil center rod shown inFIG. 87;

FIG. 91 is a side view of the anvil cover of the anvil assembly shown inFIG. 84;

FIG. 92 is a side cross-sectional view of the anvil cover shown in FIG.91;

FIG. 93 is a side cross-sectional view of an anvil assembly insertionhandle;

FIG. 94 is a side perspective view of the anvil assembly insertionhandle shown in FIG. 93;

FIG. 95 is a side cross-sectional view of the anvil assembly insertionhandle attached to the anvil assembly shown in FIG. 84;

FIG. 96 is a top view of a speculum suitable for use with the presentlydisclosed surgical stapling device;

FIG. 97 is a side perspective view from above of the speculum shown inFIG. 96;

FIG. 98 is a rear view of the speculum shown in FIG. 96; and

FIG. 99 is a side cross-sectional view of the speculum shown in FIG. 97.

DETAILED DESCRIPTION OF EMBODIMENTS

Embodiments of the presently disclosed surgical stapling device will nowbe described in detail with reference to the drawings in which likereference numerals designate identical or corresponding elements in eachof the several views.

Throughout this description, the term “proximal” will refer to theportion of the instrument closest to the operator and the term “distal”will refer to the portion of the instrument farthest from the operator.

FIGS. 1 and 2 illustrate one embodiment of the presently disclosedsurgical stapling device shown generally as 10. Briefly, surgicalstapling device 10 includes a proximal handle assembly 12, an elongatedcentral body portion 14 including a curved elongated outer tube 14 a,and a distal head portion 16. Alternately, in some surgical procedures,e.g., the treatment of hemorrhoids, it is desirable to have asubstantially straight central body portion. The length, shape and/orthe diameter of body portion 14 and head portion 16 may also be variedto suit a particular surgical procedure.

Handle assembly 12 includes a stationary handle 18, a firing trigger 20,a rotatable approximation knob 22 and an indicator 24. Stationary handle18 may be formed from thermoplastic handle sections 18 a and 18 b, e.g.,polycarbonate, (FIG. 3) which together define a housing for the internalcomponents of handle assembly 12. Handle sections 18 a and 18 b may besecured together by sonic welding. Alternately, other known securementtechniques may be employed including screws, adhesives, snap-fitconnectors, etc. The internal components of handle portion 12 will bediscussed in detail below. In one embodiment, cushioned and/or resilientslip resistant portions such as a grip (not shown) can be fastened to orincluded as part of handle sections 18 a and 18 b and firing trigger 20.The slip resistant grip may be formed over handle sections 18 a and 18 band firing trigger 20 using an overmolding procedure and may be formedfrom Neoprene polychloroprene or rubber. Alternately, other suitable,e.g., elastomeric, materials and joining techniques may be employed. Apivotally mounted trigger lock 26 is fastened to handle assembly 12 andis manually positioned to prevent inadvertent firing of stapling device10. Indicator 24 is positioned on the stationary handle 18 and includesindicia, e.g., color coding, alpha-numeric labeling, etc., to identifyto a surgeon whether the device has been fired and/or when the device isready to be fired.

Head portion 16 includes an anvil assembly 30 and a shell assembly 31.Each of these assemblies will be discussed in detail below. Except whereotherwise noted, the components of surgical device 10 are formed fromthermoplastics including polycarbonates, and metals including stainlesssteel and aluminum. The particular material selected to form aparticular component will depend upon the strength requirements of theparticular component. For example, the anvil may be formed from a metal,such as stainless steel, and the stationary handle may be formed from athermoplastic such as polycarbonate. Alternately, other materials notlisted above, which can withstand sterilization procedures, may be usedto form components of stapling device 10 provided the materials aresuitable for surgical use and meet the strength requirements of theparticular component.

FIGS. 3-5 illustrate the internal components of handle assembly 12. Theinternal components include the proximal components of approximation andfiring mechanisms, a firing lockout mechanism and an indicator drivemechanism. FIGS. 6 and 7 illustrate the internal components of elongatedbody portion 14. These components include the distal components of theapproximation and firing mechanisms. Each of these mechanisms will bedisclosed in detail hereinbelow.

Approximation Mechanism

Referring to FIGS. 3-8, the approximation mechanism includesapproximation knob 22, a rotatable sleeve 33, a drive screw 32, firstand second screw extensions 34 and 36 (FIG. 6), and an anvil retainer38. Rotatable sleeve 33 includes a substantially cylindrical hollow bodyportion 40 and a substantially cylindrical collar 42 which togetherdefine a central bore 33 a. Collar 42 has an annular groove 44 formedthereabout and is dimensioned to receive an inwardly extending flange 46formed on an inner wall of stationary handle 18. Engagement betweengroove 44 and flange 46 axially fixes sleeve 33 within handle 18 whilepermitting rotation of sleeve 33 in relation to stationary handle 18.The proximal end of body portion 40 of rotatable sleeve 33 extendsthrough an opening 18 b in the proximal end of stationary handle 18. Apair of diametrically opposed elongated ribs 48 are positioned on theouter surface of body portion 40. Approximation knob 22 includes a pairof internal slots 49 a positioned to receive ribs 48 of sleeve 33 torotatably fix sleeve 33 to knob 22, such that rotation of knob 22 causesconcurrent rotation of sleeve 33.

The proximal half of screw 32 includes a helical channel 50 and isdimensioned to be slidably positioned within central bore 33 a ofrotatable sleeve 33. The distal end of screw 32 includes an annularrecess 35 dimensioned to receive a seal member 37 (FIG. 3) for providinga fluid tight seal between the outer surface of screw 32 and the innersurface of pusher link 74 (FIG. 6). A pin 52 (FIG. 3) extends radiallythrough body portion 42 of sleeve 33 into helical channel 50. Sincesleeve 33 is axially fixed with respect to stationary handle 18,rotation of sleeve 33 about screw 32 causes pin 52 to move along channel50 of screw 32 to effect axial movement of screw 32 within stationaryhandle 18.

The distal end of screw 32 includes a transverse slot 54. Top and bottomscrew extensions 34 and 36 (FIG. 6) each include a proximally locatedflexible flat band portion 58 and a distally located flat band portion60. Alternately, it is envisioned that screw extensions 34 and 36 mayhave other than a band configuration. For example, screw extensions 34and 36 may be semi-circular or circular in cross-section. Theflexibility of top and bottom screw extensions 34 and 36 permitsmovement of screw extensions 34 and 36 through curved elongated bodyportion 14. The proximal end of each band portion 58 includes a hole 62dimensioned to receive a pin 64 for securing the proximal end of screwextensions 34 and 36 within transverse slot 54 of screw 32. Alternately,other fastening techniques may be used to secure each band portion 58 toscrew 32, e.g., welding, crimping, etc. Distally located band portion 60of each screw extension 34 and 36 is dimensioned to be received within atransverse slot 66 formed in a proximal end of anvil retainer 38 (FIG.7) to fasten anvil retainer 38 to the distal end of screw extensions 34and 36. In one embodiment, a pair of pins 66 a which extend through theproximal end of anvil retainer 38 and band portions 60 are used tosecure screw extensions 34 and 36 to anvil retainer 38. Alternately,band portions 60 can be brazed or welded within slot 66 or otherfastening techniques may be used to secure band portions 60 of screwextensions 34 and 36 to anvil retainer 38, e.g., screws, crimping, etc.Anvil retainer 38 includes an annular protrusion 177 (FIG. 7) which isconfigured to engage the anvil assembly in a manner to be discussed indetail below. Alternately, protrusion 177 need not be annular or mayinclude different attachment structure, e.g., recesses, grooves, etc.

In operation, when approximation knob 22 is manually rotated, rotatablesleeve 33 is rotated about the proximal end of screw 32 to move pin 52along helical channel 50 of screw 32. Since sleeve 33 is axially fixedto stationary handle 18, as pin 52 is moved through channel 50, screw 32is advanced or retracted within stationary handle 18. As a result, topand bottom screw extensions 34 and 36, which are fastened to the distalend of screw 32, and anvil retainer 38, which is fastened to the distalend of screw extensions 34 and 36, are moved axially within elongatedbody portion 14. Since anvil assembly 30 is secured to the distal end ofanvil retainer 38, rotation of approximation knob 22 will effectmovement of anvil assembly 30 in relation to shell assembly 31 betweenspaced and approximated positions.

Firing Mechanism

Referring to FIGS. 3-6 and 9, the firing mechanism includes firingtrigger 20, a firing link 72 and an elongated pusher link 74 (FIG. 6).Firing trigger 20 includes a body portion 76 and a trigger cover 80. Acushioned gripping surface (not shown) which may be formed of Neoprenepolychloroprene or rubber is provided on trigger cover 80. The cushionedgripping surface provides a non-slip cushioned surface to make actuationof device 10 more comfortable and less traumatic to a surgeon. Bodyportion 76 of trigger 20 is pivotally connected to a coupling member 86(which is secured to the proximal end of pusher link 74), by a pivotmember 84. Coupling member 86 may be formed integrally with pusher link74 or as a separate element fastened thereto. Firing link 72 has a firstend pivotally secured to body portion 76 of trigger 20 by a pivot member87 and a second end pivotally secured within a vertical slot 82 formedbetween stationary handle half-sections 18 a and 18 b of stationaryhandle 18 by pivot member 79. Pivot member 79 is free to move verticallywithin slot 82. A spring 82 a (FIG. 9) is supported within handle 18 tourge pivot member 79 downwardly towards the bottom of slot 82. Bodyportion 76 further includes a pair of abutments including an abutment 89and an abutment 91 which are positioned to engage the distal end 26 a(FIG. 4) of trigger lock 26 in a manner to be described in greaterdetail below to prevent actuation of trigger 20 prior to approximationof device 10.

Coupling member 86 which is supported on the proximal end of elongatedpusher link 74 includes a flange 104 (FIG. 6). A spring 106, positionedbetween an inner wall or abutment within stationary handle 18 and flange104, biases pusher link 74 proximally to a retracted, non-firedposition. A pair of wings 108 extend radially outwardly from couplingmember 86. Wings 108 are dimensioned to slide along channel 111 (FIG. 3)formed along the internal walls of stationary handle 18 to maintainproper alignment of pusher link 74 within stationary handle 18 duringfiring of device 10.

The distal end of pusher link 74 includes a pair of engagement fingers110 which are dimensioned to lockingly engage with members 220 formed inthe proximal end of pusher back 186. Pusher back 186 forms part of shellassembly 31 and will be discussed in greater detail below. Pusher link74 may be formed from a flexible plastic material and includes aplurality of notches 187 which allow pusher link 74 to bend more easilyas it moves through body 14. Pusher link 74 defines a hollow channel 75for slidably receiving the approximation mechanism. A flat surface orcutout 74 a formed in pusher link 74 slidably supports screw extensions34 and 36 which are positioned in juxtaposed alignment one on top of theother. Spacers 77 are positioned within outer tube 14 a adjacent cutout74 a to provide additional support for screw extensions 34 and 36 andpusher link 74 and prevent each component from buckling duringactuation. An annular channel 74 b is formed about pusher link 74 toreceive an O-ring seal 74 c. Pusher link 74 is slidably positionedwithin body portion 14 such that O-ring 74 c seals the space betweenpusher link 74 and an internal wall of outer tube 14 a. Operation of thefiring mechanism of the device will be described in detail below.

When firing trigger 20 is actuated, i.e., pivoted about pivot member 84,firing link 72 is moved proximally until pivot member 79 engages anabutment surface 307 (FIGS. 25, 28 and 48) formed on screw stop 306.Screw stop 306 is axially fixed to screw 32. When firing trigger 20 ispushed distally, pusher link 74 is advanced distally against the bias ofspring 106. Turning again to FIG. 6, since the distal end of pusher link74 is connected to pusher back 186, actuation of firing trigger 20effects advancement of pusher back 186 within shell assembly 31 to ejectstaples from shell assembly 31 in a manner to be described below.

Anvil Assembly

Referring to FIGS. 10-21, anvil assembly 30 includes an anvil headassembly 120 and an anvil center rod assembly 152. Anvil head assembly120 includes a post 122, an anvil head 124, a backup plate 126, acutting ring 128, an anvil 129 and a retaining clip 127. Post 122 iscentrally positioned through a bore in anvil head 124. Anvil 129 issupported on anvil head 124 in an outer annular recess 136 and includesa plurality of pockets 140 for receiving and deforming staples. At leastone tab 129 a extends radially outwardly from anvil 129 and isdimensioned to be received within a cutout 124 a formed in anvil head124. Tab 129 a and cutout 124 a function to align anvil 129 withinannular recess 136. Backup plate 126 includes a central opening 126 bwhich is positioned about post 122 within an inner recess 134 of anvilhead 124 between post 122 and annular recess 136. Backup ring 126includes a raised platform 126 a. Cutting ring 128 includes an opening128 a having a configuration substantially the same as platform 126 a.Opening 128 a is positioned about platform 126 a to rotatably fixcutting ring 128 a on backup ring 126. In one embodiment, cutting ring128 is formed from polyethylene and is fixedly secured to backup plate126 using, for example, an adhesive. Backup ring 126 may be formed froma harder material such as a metal. Alternately other materials ofconstruction may be used to construct plate 126 and ring 128. Cuttingring 128 and backup plate 126 are slidably mounted about post 122.Backup plate 126 includes a pair of inwardly extending tabs 150 whichwill be described in further detail below. Cutting ring 128 includestabs 128 b which are received within cutouts 124 b formed in anvil head124 to properly align backup ring 126 and cutting ring 128 within anvilhead 124.

Anvil center rod assembly 152 includes anvil center rod 154, a plunger156 and plunger spring 158. A first end of center rod 154 includes atransverse throughbore 160 which is offset from the central longitudinalaxis of center rod 154. Post 122 of anvil head assembly 120 alsoincludes a transverse throughbore 162. A pivot member 164 pivotablysecures post 122 to center rod 154 such that anvil head assembly 120 ispivotably mounted to anvil center rod assembly 152. Plunger 156 isslidably positioned in a bore 154 b (FIG. 16) formed in the first end ofcenter rod 154. Plunger 156 includes an engagement finger 168 which isoffset from the pivot axis of anvil head assembly 120 and biased intoengagement with the base 122 a of post 122 by plunger spring 158 to urgeanvil head assembly 120 to a pivoted position orthogonal to center rod154. In a prefired position, tabs 150 formed on backup plate 126 engagea top surface 154 a (FIG. 20) of center rod 154 to prevent anvil headassembly 120 from pivoting about pivot member 164. As device 10 isfired, backup plate 126 and cutting ring 128 are moved deeper into anvilrecess 134 of anvil head 124 about post 122 (FIG. 21) by knife 188 (FIG.6) in a manner to be described in further detail below. Movement ofbackup plate 126 and cutting ring 128 into anvil recess 134 moves tabs150 out of engagement with top surface 154 a of center rod 154 to permitplunger 156 to pivot anvil head assembly 120 about pivot member 164.

A retainer clip 127 is positioned in a transverse slot 122 c formed inpost 122 and includes a pair of outwardly biased flexible arms 127 a and127 b. Arm 127 b includes a recess 127 c dimensioned to receive pivotpin 164 (FIG. 17). Prior to firing device 10, arms 127 a and 127 b aredeformed inwardly by backup plate 126 (FIG. 17). After device 10 hasbeen fired and backup plate 126 has been pushed deeper into anvil head124 by knife 188, flexible arms 127 a and 127 b spring outwardly to aposition in front of backup plate 126. In this position, arms 127 a and127 b prevent cutting ring 128 and backup plate 126 from sticking toknife 188 when anvil assembly 30 is unapproximated.

A second end of center rod 154 includes a bore 170 defined by aplurality of flexible arms 155. Bore 170 is dimensioned to receive aremovable trocar 157 (FIG. 12). Flexible arms 155 each include anopening 155 a dimensioned to receive a projection 157 d formed onremovable trocar 157 to releasably secure trocar 157 to center rod 154(FIG. 13). The distal ends of each of flexible arms 155 include aninternal shoulder 155 b dimensioned to releasably engage anvil retainer38 (FIG. 6) in a manner to be discussed in detail below. A plurality ofsplines 181 (FIG. 10) are formed about center rod 154 and aredimensioned to be received within grooves 196 a (FIG. 6) in shellassembly 31 to align anvil assembly 30 with shell assembly 31 duringapproximation of the anvil and shell assemblies. Center rod 154 alsoincludes an annular recessed portion 183 to facilitate grasping of anvilassembly 30 by a surgeon with a grasper.

Turning again to FIG. 12-15, removable trocar 157 includes a trocar tip157 a, a body portion 157 b and a cantilevered arm 157 c. Projection 157d is positioned on the end of cantilevered arm 157 c. Arm 157 c isdeflectable downwardly, i.e., radially inwardly, in the directionindicated by arrow “A” in FIG. 13 to facilitate insertion of bodyportion 157 b into bore 170 of center rod 154. Splines 157 e areprovided on body portion 157 b to properly align trocar 157 within bore170 of center rod 154. Arm 157 c biases projection 157 d outwardly suchthat when projection 157 d passes beneath opening 155 a in center rod154, projection 157 d snaps into opening 155 a to releasably secureremovable trocar 157 to center rod 154. A tab 157 f is positioned on arm157 c and can be depressed to facilitate removal of trocar 157 fromcenter rod 154. Trocar tip 157 a includes a throughbore 157 gdimensioned to receive a suture (not shown) to facilitate locating andremoval of trocar 157 within and from the human body. Althoughillustrated as having a sharpened tip, other trocar tip configurationsare envisioned, e.g., blunt.

Shell Assembly

Referring to FIG. 6, shell assembly 31 includes a shell 182, a pusherback 186, a cylindrical knife 188, and a staple guide 192. Shell 182includes an outer housing portion 194 and an inner guide portion 196having grooves 196 a for mating with splines 181 on anvil center rod 154(FIG. 10). Outer housing portion 194 defines a throughbore 198 having adistal cylindrical section 200, a central conical section 202 and aproximal smaller diameter cylindrical section 204. A plurality ofopenings 206 may be formed in conical section 202. Openings 206 aredimensioned to permit fluid and tissue passage during operation of thedevice. A pair of diametrically opposed flexible engagement members 207are formed on proximal cylindrical section 204 of shell 182. Engagementmembers 207 are positioned to be received in openings 207 a formed onthe distal end of outer tube 14 a to secure shell 182 to elongated body14. A pair of openings 211 formed in the proximal end of outer tube 14 aare dimensioned to receive protrusions (not shown) formed on theinternal wall of stationary handle 18 (FIG. 1) to facilitate attachmentof tube 14 a to handle portion 12.

Turning again to FIG. 6, pusher back 186 includes a central throughbore208 which is slidably positioned about inner guide portion 196 of shell182. Pusher back 186 includes a distal cylindrical section 210 which isslidably positioned within distal cylindrical section 200 of shell 182,a central conical section 212 and a proximal smaller diametercylindrical section 214. The proximal end of pusher back 186 includesmembers 220 which are configured to lockingly engage with resilientfingers 110 of pusher link 74 to fasten pusher link 74 to pusher back186 such that a distal face of pusher link 74 abuts a proximal face ofpusher back 186.

The distal end of pusher back 186 includes a pusher 190. Pusher 190includes a multiplicity of distally extending fingers 226 dimensioned tobe slidably received within slots 228 formed in staple guide 192 toeject staples 230 therefrom. Cylindrical knife 188 is frictionallyretained within the central throughbore of pusher back 186 to fixedlysecure knife 188 in relation to pusher 190. Alternately, knife 188 maybe retained within pusher back 186 using adhesives, crimping, pins, etc.The distal end of knife 188 includes a circular cutting edge 234.

In operation, when pusher link 74 is advanced distally in response toactuation of firing trigger 20, as will be described below, pusher back186 is advanced distally within shell 182. Advancement of pusher back186 advances fingers 226 through slots 228 of staple guide 192 toadvance staples 230 positioned within slots 228 and eject staples 230from staple guide 192 into staple deforming pockets 140 of anvil 129(FIG. 11). Since knife 188 is secured to pusher back 186, knife 188 isalso advanced distally to core tissue as will be described in moredetail below.

A rigid bushing 209 is supported in the proximal end of inner guideportion 196 of shell 182. Bushing 209 defines a throughbore dimensionedto slidably receive anvil retainer 38 and center rod 154 (FIG. 10) ofanvil assembly 30. Bushing 209 provides lateral support for flexiblearms 155 of center rod 154 when the anvil assembly 30 has beenapproximated to prevent disengagement of anvil assembly 30 from anvilretainer 38. In the unapproximated position, flexible arms 155 of centerrod 154 are positioned externally of bushing 209 to permit removal ofanvil assembly 30 from retainer 38.

Shell assembly 31, according to another embodiment of the presentdisclosure, is illustrated in FIGS. 34A and 34C. A raised boss 197 isdisposed adjacent a distal end of inner guide portion 196 and ispreferably integrally formed with inner guide portion 196. Raised boss197 is preferably a circumferential extension of inner guide portion 196and is configured to reduce the possibility of tissue becoming caughtbetween pusher back 186 and inner guide portion 196 upon retraction ofpusher back 186.

More particularly, as can be appreciated by comparing FIGS. 34 and 34A,and by comparing FIGS. 34B and 34C, raised boss 197 is configured toshroud slots 199 (FIGS. 34 and 34B) in pusher back 186. As shown in FIG.34A, distal end 197 a of raised boss 197 is substantially aligned with adistal end 186 a of pusher back 186 when pusher back 186 is in aretracted position (FIG. 45). In the embodiments of the presentdisclosure without raised boss 197 (e.g., FIGS. 34 and 34B), so-called“tissue donuts” may form when tissue enters into portion of slots 199 inpusher back 186 that extend beyond limits of inner guide portion 196upon retraction of pusher back 186.

Additionally, raised boss 197 is configured to help directpurse-stringed tissue away from pusher back 186 and towards a center ofinner guide portion 196, which may be facilitated by a tapered portion197 b (see FIG. 34A) disposed on at least one of inner guide portion 196and raised boss 197. It is envisioned that raised boss 197 extends innerguide portion 196 between about 0.110 inches and about 0.114 inches,e.g., about 0.120 inches, although other dimensions are alsocontemplated.

Cam Adjustment Mechanism

Referring to FIGS. 8 and 22-28, a cam adjustment member 400 is securedby set screw 312 onto a sidewall 306 a of screw stop 306 within a recess306 b formed in sidewall 306 a. Cam adjustment member 400 includes acircular disc 402 having a throughbore 404. Throughbore 404 iseccentrically formed through disc 402 and is dimensioned to receive setscrew 312. A smaller notch or hole 406 is also formed in disc 402 and isdimensioned to receive the tip of an adjustment tool (not shown). Recess306 b (FIG. 22) includes a forward abutment shoulder or surface 306 c(FIG. 23) and a rear abutment surface 306 d and is dimensioned toreceive disc 402 such that the outer edge of disc 402 abuts forward andrear abutment surfaces 306 c and 306 d.

Set screw 312 extends through disc 402 and screw stop 306 and isreceived in a threaded bore 32 a in screw 32 to secure screw stop 306 inposition on screw 32. Cam adjustment member 400 functions to adjust theaxial position of screw stop 306 on screw 32. More specifically, setscrew 312 can be loosened to allow disc 402 to rotate within recess 306b of screw stop 306 while still remaining fixed to screw 32. Since disc402 is eccentrically mounted about screw 32 and engages forward and rearabutment surfaces 306 c and 306 d of recess 306 b, rotation of disc 402about fixed set screw 312 will urge screw stop 306 axially along screw32 to adjust the axial position of screw stop 306 on screw 32. Forexample, when disc 402 is rotated in a clockwise direction (as viewed inFIG. 28) identified by arrow “B”, screw stop 306 will be moved axiallyin relation to screw 32 in the direction indicated by arrow “C” inresponse to engagement between the-outer edge of disc 402 and rearshoulder 306 d of recess 306 b. Conversely, when disc 402 is rotated ina counter-clockwise direction (as viewed in FIG. 27), identified byarrow “D”, screw stop 306 will be moved axially in relation to screw 32in the direction indicated by arrow “E” in response to engagementbetween the outer edge of disc 402 and forward shoulder 306 c of recess306 b.

When stapling device 10 is in a fully approximated position (as can beseen for instance in FIG. 65), i.e., anvil assembly 30, 640 and shellassembly 31, 605 are brought into juxtaposed alignment to define atissue receiving clearance, screw stop 306 (FIG. 47) abuts against bodyportion 42 of the rotatable sleeve 33, i.e., sleeve 33 functions as astop for the approximation mechanism. In this position, anvil assembly30 and shell assembly 31 are spaced slightly to define a tissuereceiving clearance. By providing cam adjustment member 400, the tissuereceiving clearance can be selectively adjusted to be within a desiredrange by adjusting the position of screw stop 306 on screw 32. In oneembodiment, cam adjustment member 400 permits adjustment of the tissuereceiving clearance of ±0.045 inches, although greater or lesseradjustment capabilities are also envisioned. Typically, adjustments tothe tissue receiving clearance will be made by the device manufacturer.Alternately, a hole or opening (not shown) may be provided in handleportion 12 (FIG. 1) to provide direct access to adjustment member 400 toallow for adjustment of the tissue receiving clearance at the surgicalsite.

Indicator Mechanism

Referring to FIGS. 3-5, 9, 22, 29 and 33, the indicator mechanismincludes indicator 24, lens cover 24 a and slide member 500. Indicator24 is pivotally supported about a pivot member 502 which may be formedmonolithically with handle sections 18 a and 18 b. Lens cover 24 a ispositioned above indicator 24 and may be formed of magnificationmaterial to facilitate easy visualization of indicator 24. Slide member500 (FIG. 29) includes a body portion 504 having an elongated slot 506formed therein, a distal abutment member or upturned lip portion 508,and a proximal extension 510. Slide member 500 is slidably positionedbetween handle sections 18 a and 18 b. Proximal extension 510 isslidably supported within stationary handle 18 by support structure 516(FIG. 5). A biasing member 512, e.g., a coil spring, is positioned incompression about proximal extension 510 between support structure 516and body portion 504 of slide member 500 to urge slide member 500distally within stationary handle 18. Indicator 24 includes a pair ofdownwardly extending projections 518 and 520 positioned about pivotmember 502. Upturned lip portion 508 of slide member 500 is positionedbetween projections 518 and 520 and is positioned to engage projections518 and 520 as it moves within stationary handle 18. In the unfiredposition of device 10, biasing member 512 urges slide member 500distally to move lip portion 508 into engagement with projection 518 topivot indicator to a first position, which provides indication to asurgeon that the device has not been approximated and is not in afire-ready condition.

As discussed above, screw stop 306 is fixedly attached to screw 32.Screw stop 306 includes a first engagement member 522 which ispositioned to travel through slot 506 and engage the proximal end 506 aof slot 506 during approximation of the device. When engagement member522 abuts proximal end 506 a (FIG. 29) of slot 506, furtherapproximation of device 10 moves slide plate 500 proximally withinstationary handle 18 against the bias of spring 512 such that upturnedlip 508 of slide member 500 engages projections 518 & 520 of indicator24. (See FIG. 48). Engagement between projections 518 & 520 and lip 508causes indicator 24 to pivot about pivot member 502 to a secondposition. In the second position, indicator 24 provides indication to asurgeon that the device has been approximated and is now in a fire-readyposition.

Fire-Lockout Mechanism

Referring to FIGS. 3-5, 22, 30, 33, and 47, the firing-lockout mechanismincludes trigger lock 26 and lockout member 530. Trigger lock 26 ispivotally supported within bores 532 in handle sections 18 a and 18 babout pivot member 534. In one embodiment, pivot member 534 extends froman upper edge of trigger lock 26 and is T-shaped and frictionallyengages the inner wall of bores 532 to prevent free rotation of triggerlock 26. Tip 26 a (FIG. 5) of trigger lock 26 is positioned betweenabutments 89 and 91 on body portion 76 of firing trigger 20 to preventactuation of trigger 20 when trigger lock 26 is in the locked position.Trigger lock 26 also includes a proximal extension 26 b (FIG. 4) whichwill be discussed in further detail below.

Lockout member 530 (FIG. 30) includes a body portion 536, a proximalextension 538, a pair of front legs 540 a, a pair of rear legs 540 b,and an abutment member or downturned lip portion 542. Lockout member 530is slidably positioned between first and second stops 544 and 546 (FIG.5) formed on an internal wall of handle sections 18 a and 18 b. Stop 544is positioned to engage rear legs 540 b and stop 546 is positioned toengage front legs 540 a. It is also envisioned that a single abutmentmember may be substituted for each pair of legs. A biasing member 548,e.g., a coil spring, is positioned between stop 544 and body 536 aboutproximal extension 538 to urge lockout 530 to its distal-most positionwith legs 540 a abutting stop 546. In this position, extension 26 b oftrigger lock 26 is positioned beneath lip portion 542 of lockout member530 to prevent pivotal movement of trigger lock 26, and thus preventactuation of stapling device 10.

As discussed above and as shown in FIG. 47, screw stop 306 is secured toscrew 32. A second engagement member or members 548 extend downwardlyfrom screw stop 306. (See FIG. 22). When stapling device 10 isapproximated and screw 32 is moved proximally within stationary handle18, engagement member 548 abuts front legs 540 a of lockout member 530to move lockout member 530 proximally against the bias of member 548 toa position in which lip portion 542 is spaced proximally of extension 26b of trigger lock 26. In this position of lockout member 530, triggerlock 526 can be pivoted to permit firing of stapling device 10.

Tactile Indicator Mechanism

Referring to FIGS. 3, 5, 9 and 9A, a tactile indicator mechanismprovided in stationary handle 18 includes an abutment member 580 whichis slidably positioned in a vertical slot 582 defined within handlesections 18 a and 18 b. Abutment member 580 includes a protuberance 580a and a guide rib 580 b. Protuberance 580 a is dimensioned to bereceived within one of two detents 582 a and 582 b formed along a wallof slot 582. Abutment member 580 is movable from a retracted (downward)position, wherein protuberance 580 a is positioned within detent 582 a,to an extended (upward) position, wherein protuberance 580 a ispositioned within detent 582 b. Engagement between protuberance 580 aand detents 582 a and 582 b retains abutment member 580 in therespective position. Detent 582 c, formed in vertical slot 582, is sizedto slidably receive guide rib 580 b and thereby maintain member 580 incontact with slot 582.

Prior to firing of stapling device 10, abutment member 580 is located inthe retracted (downward) position (FIG. 5). When device 10 is fired, anextension 590 of firing link 72 engages abutment member 580 and movesabutment member 580 from its retracted to its extended position. In theextended position, abutment member 580 extends into channel 111 ofstationary handle 18.

Screw stop 306 includes a pair of wings 584 which are slidablypositioned in channel 111 of stationary handle 18. After stapling device10 has been fired, abutment member 580 is positioned within channel 111.During unapproximation of anvil assembly 150 and cartridge assembly 31,one of the wings 584 of screw stop 306 engage abutment member 580 whenthe device has been unapproximated a sufficient distance to allow anvilassembly 30 to pivot to its reduced profile position (as will bediscussed in mere detail below and as can be seen in FIG. 57).Engagement between abutment member 580 and wing 584 of screw stop 306provides a tactile and/or an audible indication to the surgeon that theanvil assembly 120 has tilted and stapling device 10 can be removed froma patient. If the surgical stapling device is unapproximated further,wing 584 will force abutment member 580 from the extended position backto the retracted position.

Operation

Operation of surgical stapling device 10 will now be described in detailwith reference to FIGS. 31-61.

FIGS. 31-35 illustrate surgical stapling device 10 in the unapproximatedor open position prior to attachment of anvil assembly 30 to anvilretainer 38. In this position, biasing member 106 is engaged withcoupling 86 to urge pusher link 74 to its proximal-most position inwhich coupling 86 abuts screw-stop 306. Biasing member 512 is engagedwith slide member 500 of the indicator mechanism to position slidemember 500 in engagement with projection 518 of indicator 24 to pivotindicator 24 in a clockwise direction, as viewed in FIG. 33. Biasingmember 549 is engaged with body 536 of lockout member 530 to urgelockout member 530 to its distal-most position, wherein lip portion 542of lockout member 530 is positioned above extension 26 b of trigger lock26 to prevent movement of trigger lock 26 to the unlocked position.Biasing member 82 a engages pivot member 79 to urge pivot member 79 tothe base of vertical slot 82. Tactile indicator 580 is in the retractedor downward position with protrusion 580 a positioned with detent 582 a.

FIGS. 36-44 illustrate surgical stapling device 10 with anvil assembly30 attached to anvil retainer 38 and the anvil assembly 30 in theunapproximated or open position. Referring to FIGS. 37 and 38, duringattachment of anvil assembly 30 to anvil retainer 38, anvil retainer 38is positioned within bore 170 of center rod 154 of anvil assembly 30.Flexible arms 155 deflect outwardly to accommodate center rod 154.Center rod 154 is advanced onto anvil retainer 38 in the directionindicated by arrow “K” in FIG. 37 until internal shoulder 155 b offlexible arms 155 passes over annular protrusion 177 formed on anvilretainer 38. At this point, resilient legs 155 releasably engage theanvil retainer. The position of the remaining components of staplingdevice are unaffected by attachment of anvil assembly 30 to anvilretainer 38 and remain as described above and shown in FIGS. 31-35.

FIGS. 45-50 illustrate surgical stapling device 10 during movement ofanvil assembly 30 and cartridge assembly 31 to the approximated orclosed position. As discussed above, anvil assembly 30 is moved to theapproximated or closed position by rotating rotation knob 22 in thedirection indicated by arrow “L” in FIG. 45. Rotation of knob 22 causescylindrical sleeve 33 to rotate to move pin 52 along helical channel 50of screw 32. Movement of pin 52 (FIG. 48) along helical channel 50causes screw 32 to translate within sleeve 33. The distal end of screw32 is connected to screw extensions 34 and 36 which are fastened attheir distal ends to anvil retainer 38. As such, retraction of screw 32within sleeve 33 is translated into proximal movement of anvil retainer38 and anvil assembly 30. It is noted that when anvil assembly 30 isapproximated, flexible legs 155 of center rod 154 are drawn into bushing209 to lock legs 155 onto anvil retainer 38. (See FIG. 46).

As discussed above, screw stop 306 (FIG. 47) is axially fixed to screw32 by set screw 312. Thus, as screw 32 is retracted within sleeve 33,screw stop 306 is moved from a distal position within stationary handle18 to a proximal position. As screw stop 306 moves from the distalposition to the proximal position, first engagement member 522 formed onscrew stop 306 abuts proximal end 506 a of slot 506 of slide plate 500and moves slide plate 500 proximally against the bias of spring 512. Asslide plate 500 moves proximally, lip 508 of slide member 500 engagesprojections 518 & 520 of indicator 24 to pivot indicator 24 in acounter-clockwise direction as viewed in FIG. 48.

Screw stop 306 also includes a second engagement member 548 (FIG. 47).As screw stop 306 is moved from the distal position to the proximalposition during approximation of anvil assembly 30, second engagementmember 548 engages distal legs 540 a of lockout member 530 to movelockout member 530 proximally to a position in which lip portion 542 isspaced proximally of extension 26 b of trigger lock 26. In thisposition, trigger lock 26 can be pivoted to an unlocked position topermit firing of stapling device 10.

Movement of screw stop 306 to its proximal-most position withinstationary handle 18 positions abutment surface 307 (FIG. 48) of screwstop 306 in position to engage pivot member 79 of firing link 72.Abutment surface 307 comprises a substantially concave surface which ispositioned to partially capture and act as a backstop for pivot 79during firing of the stapling device.

FIGS. 51-56 illustrate surgical stapling device 10 during the firingstroke of firing trigger 20. As trigger 20 is compressed towardsstationary handle 18 (as shown by the arrow in FIG. 51), pivot member 79engages abutment surface 307 on screw stop 306 and firing trigger 20 ispushed distally. As discussed above, the distal end of firing trigger 22is connected through coupling member 86 to the proximal end of pusherlink 74. Accordingly, as firing trigger 20 is moved distally, pusherlink 74 is moved distally to effect advancement of pusher back 186within shell assembly 31. Fingers 190 of pusher back 186 engage andeject staples 230 from staple guide 192 (FIG. 52).

Cylindrical knife 188 is moved concurrently with pusher back 186 suchthat knife 188 moves into engagement with cutting ring 128 and backupplate 126. As discussed above, cutting ring 128 may be formed frompolyethylene and backup plate 126 may be formed from a metal. When knife188 engages cutting ring 128, it cuts into cutting ring 128 and pushesbackup plate 126 deeper into anvil head 124 to move tabs 150 fromengagement with top surface 154 a of center rod 154 (FIG. 56). Anvilhead 124 is now free to pivot about member 164 and is urged to do so byplunger 156. It is noted that because the anvil assembly is injuxtaposed alignment with shell assembly 31, the anvil head 14 will notpivot fully until the anvil and shell assemblies have beenunapproximated a distance sufficient to allow the anvil head to fullypivot. When backup plate 126 moves into anvil head 124, flexible arms127 a and 127 b of retainer clip 127 spring outwardly to a position infront of backup plate 126 blocking movement of backup plate 126 out ofanvil head 124 (FIG. 55). As discussed above, arms 127 a and 127 bprevent backup plate 126 from sticking to knife 188 when anvil assembly30 is returned to the unapproximated position.

Referring to FIGS. 57-60, during unapproximation of stapling device 10after device 10 has been fired, wing 584 of screw stop 306 engagestactile indicator 580 (FIG. 58) at the point of unapproximation at whichanvil assembly 124 is able to pivot to its tilted reduced profileposition. Contact between wing 584 and tactile indicator 580 provides atactile and/or audible indication that anvil head 124 has tilted. Ifadditional force is provided to approximation knob 22, wing 584 of screwstop 306 will force tactile indicator to the retracted position to allowstapling device 10 to move to the fully open position. In this position,flexible arms 155 are positioned distally of bushing 209 and anvilassembly 30 can be disengaged from anvil retainer 28.

FIGS. 62-91 illustrate another embodiment of the presently disclosedsurgical stapling device shown generally as 600. Stapling device 600 isconfigured and dimensioned to be particularly suitable for use insurgical procedures for removing internal hemorrhoids from a patient.Briefly, surgical stapling device 600 includes a proximal handleassembly 601, a central body portion 603 and a distal head portion 605.The handle assembly 601 is substantially identical to handle assembly 12of surgical stapling device 10 and will not be discussed in furtherdetail herein.

Referring to FIGS. 62-71, the approximation mechanism of surgicalstapling device 600 includes an approximation knob 602, a rotatablesleeve 604, a drive screw 606, a retainer extension 608, and an anvilretainer 610. Approximation knob 602, rotatable sleeve 604 and drivescrew 606 are substantially identical to the like named componentsdescribed above with respect to surgical stapling device 10 and will notbe described in further detail herein. Referring to FIGS. 66-68,retainer extension 608 includes a proximal end 612 defining a bore 614dimensioned to receive the distal end of drive screw 606. A pair oftransverse openings 618 extend through sidewalls of the proximal end ofretainer extension 608 to facilitate attachment of retainer extension608 to the distal end of drive screw 606 with a pin or screw 620 (FIG.62). Alternately, other known attachment devices may be used, e.g.,welding, brazing, screw threads, etc. The distal end of retainerextension 608 includes a flat finger 622 configured to be receivedwithin a slot 624 (FIG. 69) formed in the proximal end of anvil retainer610. Openings 626 and 626 a in retainer extension 608 and anvil retainer610 (FIG. 70), respectively, are dimensioned to receive pins or screws628 (FIG. 62) to secure anvil retainer 610 to the distal end of retainerextension 608. Alternately, other attachment configurations andtechniques are contemplated.

Referring also to FIGS. 69-71, anvil retainer 610 includes an elongatedreduced diameter distal extension 630 and a central annular shoulder632. In one embodiment, annular shoulder 632 defines an angle of aboutninety-degrees with respect to the outer axial surface 610 a of anvilretainer 610 (FIG. 71). As will be discussed in further detail below,the sharp angle of shoulder 632 securely fastens an anvil assembly ontoanvil retainer 610. As discussed above with respect to stapling device10, when approximation knob 602 (FIG. 62) is manually rotated, rotatablesleeve 604 is rotated about the proximal end of screw 606 to advance orretract screw 606 within handle assembly 601. Since the proximal end 612of retainer extension 608 is fastened to the distal end of screw 606 andthe proximal end of anvil retainer 610 is fastened to the distal end ofretainer extension 608, retainer extension 608 and anvil retainer 610will move axially within central body portion 603 when drive screw 606moves axially within handle assembly 601. As will be discussed infurther detail below, an anvil assembly 640 (FIG. 64) is secured toanvil retainer 610. Accordingly, when approximation knob 602 is manuallyrotated, anvil assembly 640 will move axially with anvil retainer 610 inrelation to a shell assembly 642 between spaced and approximatedpositions.

As illustrated in FIGS. 62-64, distal head portion 605 (FIG. 63)includes anvil assembly 640 and shell assembly 642. Shell assembly 642includes a housing 644, a pusher 646, a cylindrical knife 645 and astaple guide 648. Referring also to FIGS. 72-79, housing 644 includes anouter housing portion 644 a and an inner guide portion 644 b. Outerhousing portion 644 a (FIGS. 72-75) defines an outwardly divergingthroughbore 650 and includes a small diameter proximal end 652 and alarge diameter distal end 654. Distal end 652 includes a pair ofdiametrically opposed spring tabs 656 for releasably engaging innerguide portion 644 b in a manner to be discussed below. Throughbore 650is dimensioned to slidably receive pusher 646 (FIG. 62). Because of theconfiguration of throughbore 650 and pusher 646, pusher 646 is slidablein throughbore 650 only in a distal direction. A pair of stabilizingribs 653 (FIG. 75) extend inwardly from an inner wall definingthroughbore 650. Stabilizing ribs 653 engage ribs 654 (FIG. 76) formedon sidewalls of inner guide portion 644 b to secure inner guide portion644 b within outer housing portion 644 a.

Inner guide portion 644 b (FIGS. 76-79) includes a cylindrical proximalend 658, a cylindrical central portion 660 and an inner distal portion662. Proximal end 658 includes a pair of openings 664 for engagingspring tabs (not shown) formed on handle assembly 612 for securing shellassembly 642 onto handle assembly 612. Ribs 654 are formed on innerdistal portion 662 of inner guide portion 644 b. A pair of annular ribs666 are formed in spaced relation on central portion 660. Spring tabs656 of outer housing portion 644 a (FIGS. 72-75) are positioned to snapfit into the space between ribs 666 to secure inner guide portion 644 bto outer housing portion 644 a. Inner distal portion 662 defines acylindrical bore 668 for slidably receiving retainer extension 608 andanvil retainer 610 (FIG. 62). Cylindrical bore 668 includes an annulararray of ribs and grooves 676 for accurately circumferentially andaxially aligning anvil assembly 640 and shell assembly 642 duringapproximation thereof. The proximal end of distal portion 662 extendsproximally within central portion 660 to define therewith a pair ofchannels 670 (FIG. 78). A proximal portion of channels 670 isdimensioned to slidably receive drive arms of a pusher link (not shown).The pusher link employed in this embodiment is similar to pusher link 74discussed above with respect to stapling device 10 and will not bediscussed in further detail herein.

Referring to FIG. 62 and 80-83, pusher 646 is slidably positioned withinshell assembly housing 644. Pusher 646 includes a pair of proximalextensions 676 which extends through the distal end of channels 670(FIG. 78) formed in inner guide portion 644 b. The distal end of pusher646 includes a multiplicity of distally extending fingers 680 which areslidably received within slots formed in staple guide 648 (FIG. 62).Staple guide 648 is fixedly retained in the distal end of outer housingportion 644 a. Staples (not shown) are housed within the staple guideslots (not shown). Movement of pusher 646 distally within outer housingportion 644 a ejects staples from the slots of staple guide 648. Acylindrical knife 645 (FIGS. 62 and 63) is secured or frictionallyretained within a central throughbore of pusher 646. The distal end ofknife 645 includes an annular cutting edge 682. The distal portion ofpusher 646 defines an internal chamber 780 for receiving excised tissue.

Referring to FIGS. 84-89, anvil assembly 640 includes an anvil headassembly 684 and an anvil center rod 686. Anvil head assembly 684includes an anvil head 688, an anvil post 690, an anvil 692 and an anvilcover 694. Anvil cover 694 (FIGS. 91 and 92) is substantially conicaland includes a rounded distal portion 696 to facilitate smooth entry ofanvil assembly 640 into a body lumen or orifice, e.g., anus. Anvil 692is secured to anvil head 688 and includes a plurality of stapledeforming pockets (not shown), as discussed above, for receiving anddeforming staples. Anvil head assembly 684 is secured to the distal endof anvil center rod 686. Although anvil head assembly 684 may bepivotally secured to anvil center rod 686, as discussed above, in oneembodiment, anvil head assembly 684 is fixedly secured to anvil centerrod 686.

As illustrated in FIGS. 86 and 87 and 90, anvil center rod 686 defines acentral bore 700 which is partially defined by a plurality of flexilearms 702. Central bore 700 extends substantially along the longitudinallength of center rod 686. The distal end of each flexible arm 702includes a radial projection 702 a. Central bore 700 is dimensioned toslidably receive anvil retainer 610 (FIG. 62) including distal extension630 such that radial projections 702 a snap over and engage annularshoulder 632 (FIGS. 70 and 71) of anvil retainer 610 to secure anvilassembly 640 to anvil retainer 610. Radial projection 702 a (FIG. 90)defines a perpendicular surface which abuts shoulder 632 to securelyfasten anvil assembly 640 to anvil retainer 610 and substantiallyprevent inadvertent disengagement of anvil assembly 640 from anvilretainer 610. When anvil assembly 640 is secured to anvil retainer 610,distal extension 630 of anvil retainer 610 extends through central bore700 along a substantial portion of the length of anvil center rod 686.In one embodiment, distal extension 630 extends through central bore 700substantially the entire length of anvil center rod 686.

In use, when approximation knob 602 (FIG. 63) is manually rotated tomove screw 606 proximally, anvil retainer 610 and anvil assembly 640 arewithdrawn into shell assembly 642 to move anvil head assembly 684 intoapproximation with shell assembly 642 (FIG. 65). When flexible arms 702are drawn into cylindrical bore 668 of inner guide portion 644 b, arms702 are prevented from flexing outwardly to lock anvil assembly 640 toanvil retainer 610.

As discussed above, stapling device 600 is particularly suitable for usein surgical procedures for removing internal hemorrhoids from a patient.During such a procedure, anvil assembly 640 (FIG. 64) is inserted intothe anus and rectum of the patient independently of stapling device 600.Referring to FIGS. 93-95, an insertion handle 720 may be used tofacilitate insertion of anvil assembly 640 into the anus and rectum. Inone embodiment, handle 720 includes a gripping knob 722, a rigid shaft725 extending distally from knob 722 and an attachment portion 724.Attachment portion 724 includes a detent 726 and a protrusion 728.Attachment portion 725 of shaft 724 is dimensioned to be slidablyreceived within anvil center rod central bore 700. Detent 726 ispositioned to be received within one of a plurality of suture holes 730(FIG. 87) formed in the distal end of anvil center rod 686 toreleaseably lock handle 720 to anvil center rod 686. Protrusion 728 ispositioned to be slidably received between and engaged by flexible arms702 to properly align handle 720 with anvil center rod 686. A stopmember 728 a may also be provided on the attachment portion to limit theinsertion depth of shaft 724 into central bore 700. To remove handle 720from anvil center rod 686, a force sufficient to flex flexible arms 702outwardly must be applied to handle 720 to release detent 726 fromsuture hole 730. In one embodiment, after anvil assembly 640 has beenproperly positioned in the anus and rectum, a purse string suture isplaced into each of the internal hemorrhoids. Thereafter, the pursestring is cinched about the anvil center rod 686 to draw the internalhemorrhoids inwardly about the anvil center rod 686.

Referring to FIGS. 96-99, in an alternate embodiment, the purse stringsuture may be placed into the internal hemorrhoids prior to insertion ofthe anvil assembly into the anus and rectum. Using either embodiment, ananoscope or speculum 750, may be provided to place the purse string intothe internal hemorrhoids. Speculum 750 may include a semi-cylindricalbody 752 having a tapered or blunt tip 754. Body 752 defines a channelor recess 756. The proximal end of body 752 has a semi-annular flange758 including a plurality of openings 760 and a pair of protrudingfinger tabs 762. Fingers tabs 762 and openings 760 allow for easiergripping and manipulation of the speculum during use. It is alsoenvisioned that speculum 750 may be formed from a clear plastic materialto enhance visualization. Further, the speculum 750 may includegradation markings (not shown) along the surface of the speculum 750 toassist the surgeon with knowledge of depth of placement of thehemorrhoids.

In use, blunt tip 754 of speculum 750 is inserted into the anus to aposition in which first internal hemorrhoids hang into channel 756. Apurse string suture is placed into a first portion of internalhemorrhoids. Speculum 750 is then rotated using finger tabs 762 andopenings 760 until a second portion of internal hemorrhoids hang intochannel 756. A purse string suture is placed into the second internalhemorrhoids. This process is repeated until a purse string suture hasbeen placed into each of the internal hemorrhoids about the annulus ofthe anus.

When a purse string suture has been placed into each of the internalhemorrhoids, speculum 750 is removed from the anus and the anvilassembly 640 is inserted into the anus and rectum. Thereafter, the pursestring sutures are cinched to draw the internal hemorrhoids in about theanvil center rod 686. Attachment structure such as openings, grooves,hooks, ridges or ribs, may be provided on anvil center rod 686 to securethe purse string suture and, thus, the internal hemorrhoids to the anvilcenter rod 686. It is also envisioned that the attachment structure maybe in the form of an axially adjustable member, e.g., slidable hook,which may be adjusted to change the position of the purse string sutureon anvil center rod 686 and within shell assembly 642. Likewise,gradations can be placed on the center rod 686 to indicate depth ofinsertion of the center rod 686 or length of the suture or of suturedhemorrhoids.

After the internal hemorrhoids have been cinched about anvil center rod686, center rod 686 is attached to anvil retainer 610 in the mannerdiscussed above. Distal extension 630 and anvil center rod 686 should beof a length to allow telescoping of extension 630 within anvil centerrod 686 before visibility of the surgical site is obstructed by shellassembly 642 of device 600. In one embodiment, the combined length ofanvil center rod 686 and retainer extension 630 is at least 4.5 inches(114.3) or of a length to achieve the above objective. By providing anextension on anvil retainer 610 and/or providing an elongated anvilcenter rod 686, visibility at the surgical site is greatly improved.Improved visibility not only simplifies attachment of anvil assembly 640to anvil center rod 686 but improves visibility during approximation ofanvil to ensure that the hemorrhoidal tissue is properly positionedabout the anvil shaft.

After the anvil assembly has been attached to the anvil center rod 686,knob 602 can be manually rotated to approximate the anvil and shellassemblies and draw the internal hemorrhoids into an inner chamber 780(FIG. 62) defined within pusher 646 and within annular knife 682 ofshell assembly 642. Firing trigger 790 (FIG. 62) can now be actuated inthe manner discussed above with respect to stapling device 10 to staple,sever and allow removal of the internal hemorrhoids. Thereafter,stapling device 600 is removed from the anus with the excised internalhemorrhoids contained within inner chamber 780 of shell assembly 642.

It is envisioned that instrument accessories may be used to assist inperforming particular steps of the above described procedures. Forexample, an anal dilator may be inserted into the anus prior toperforming the above-described method steps to provide easier access tothe surgical site. An obturator may be used to assist in placement ofthe dilator. Also, an expandable introducer may be provided to reducethe trauma that results from insertion of the stapling device into theanus. Further, any combination of the components discussed aboveincluding the stapling device, anvil assembly, insertion handle,speculum anal dilator, and/or an obturator may be included in a kit toperform a hemorrhoidal treatment procedure.

It is noted that by providing a surgical stapler having a removableanvil assembly, visibility at the surgical site is greatly improved.This is especially important during placement of the purse string sutureand cinching of the purse string suture about the anvil center rod.

It will be understood that various modifications may be made to theembodiments disclosed herein. Therefore, the above description shouldnot be construed as limiting, but merely as exemplifications ofdisclosed embodiments. Those skilled in the art will envision othermodifications within the scope and spirit of the claims appended hereto.

1. A surgical stapling device comprising: a handle assembly including afiring trigger; a body portion extending distally from the handleassembly; a head portion including an anvil assembly and a shellassembly, the anvil assembly being movable in relation to the shellassembly between spaced and approximated positions, the shell assemblyincluding: a pusher including at least one slot therein, the pusherbeing movable in relation to the anvil assembly between retracted andextended positions; and an inner guide portion disposed adjacent atleast a portion of the pusher, the inner guide portion including araised boss extending therefrom, the raised boss being configured toshroud the at least one slot in the pusher when the pusher is in theretracted position.
 2. The surgical stapling device of claim 1, whereina distal end of the raised boss is substantially aligned with a distalend of the pusher when the pusher is in the retracted position.
 3. Thesurgical stapling device of claim 1, wherein the raised boss isintegrally formed with the inner guide portion.
 4. The surgical staplingdevice of claim 2, wherein the raised boss is integrally formed with theinner guide portion.
 5. The surgical stapling device of claim 4, furtherincluding a tapered portion disposed on at least one of the inner guideportion and the raised boss.
 6. The surgical stapling device of claim 1,further including a tapered portion disposed on at least one of theinner guide portion and the raised boss.
 7. The surgical stapling deviceof claim 1, further including an approximation mechanism including ananvil retainer for supporting the anvil assembly.
 8. The surgicalstapling device of claim 1, further including an indicator positioned onthe handle assembly, the indicator being movable from a first positionto a second position in response to movement of at least one of theanvil assembly and cartridge assembly to the approximated position toprovide a visual indication to a surgeon that the head portion is in theapproximated position.
 9. The surgical stapling device of claim 1,further including a lens positioned to at least partially cover theindicator, the lens being formed from a magnification material.
 10. Asurgical stapling device according to claim 1, further including anapproximation mechanism positioned at least partially within the handleassembly and extending at least partially through the body portion, theapproximation mechanism having a distal end adapted to engage the anvilassembly, the approximation mechanism being movable within the device tomove the anvil assembly between the spaced position and the approximatedposition in relation to the shell assembly.
 11. The surgical staplingdevice of claim 10, further including an indicator positioned on thehandle assembly, the indicator being movable from a first position to asecond position in response to movement of at least one of the anvilassembly and cartridge assembly to the approximated position to providea visual indication to a surgeon that the head portion is in theapproximated position, wherein the approximation mechanism is operablyassociated with the indicator such that movement of the approximationmechanism effects movement of the indicator.
 12. A surgical staplingdevice according to claim 1, wherein the shell assembly is configured tosupport an annular array of staples.